Wednesday, September 21, 2016

Stainless Steel Grade, Type and Properties

Type of stainless Steel

1            Austenitic grade

2            Martensitic grade

3            Ferritic grade

4            Duplex Grade

5            Precipitation Hardening Grades

6            Super Alloy Grade

 

1. Austenitic Grades

•       Austenitic grades are those alloys which are commonly in use for stainless applications.

•       The austenitic grades are not magnetic.

•       The most common austenitic alloys are iron-chromium-nickel steels and are widely known as the 300 series.

•       The austenitic stainless steels, because of their high chromium and nickel content, are the most corrosion resistant of the stainless group providing unusually fine mechanical properties.

•       They cannot be hardened by heat treatment, but can be hardened significantly by cold-working.

 


•       Straight Grades

–   The straight grades of austenitic stainless steel contain a maximum of .08% carbon.

•       Low Carbon Grades

–   The “L” grades are used to provide extra corrosion resistance after welding.

–   The carbon is kept to .03% or under to avoid carbide precipitation

–   The letter “L” after a stainless steel type indicates low carbon (as in 304L)

–   "L" grades are more expensive


•       High Carbon Grades

–   The “H” grades contain a minimum of .04% carbon and a maximum of .10% carbon and are designated by the letter “H” after the alloy.

–   People ask for “H” grades primarily when the material will be used at extreme temperatures as the higher carbon helps the material retain strength at extreme temperatures.

 
Austenitic Grades and Type

•       Type 304

–   The most common of austenitic grades, containing approximately 18% chromium and 8% nickel. It is used for chemical processing equipment, for food, dairy, and beverage industries, for heat exchangers, and for the milder chemicals.

•       Type 316

–   Contains 16% to 18% chromium and 11% to 14% nickel

–   Type 316 is used in chemical processing, the pulp and paper industry, for food and beverage processing and dispensing and in the more corrosive environments. The molybdenum must be a minimum of 2%

•       Type 317

–   Contains a higher percentage of molybdenum than 316 for highly corrosive environments. It must have a minimum of 3% “moly”

•       Type 321 & Type 347

–   developed for corrosive resistance for repeated intermittent exposure to temperature above 800 degrees F. Type 321 is made by the addition of titanium and Type 347 is made by the addition of tantalum/columbium. These grades are primarily used in the aircraft industry

 
Martensitic Grades

•       developed in order to provide a group of stainless alloys that would be corrosion resistant and hardenable by heat treating.

•       The martensitic grades are straight chromium steels containing no nickel.

•       They are magnetic and can be hardened by heat treating.

•       The martensitic grades are mainly used where hardness, strength, and wear resistance are required

Martensitic Grades Type

•       Type 410

–   Basic martensitic grade, containing the lowest alloy content of the three basic stainless steels (304, 430, and 410).

–   Low cost, general purpose, heat treatable stainless steel.

–   Used widely where corrosion is not severe (air, water, some chemicals, and food acids.

–   Typical applications include highly stressed parts needing the combination of strength and corrosion resistance such as fasteners

•       Type 410S

–   Contains lower carbon than Type 410, offers improved weldability but lower hardenability.

–   Type 410S is a general purpose corrosion and heat resisting chromium steel recommended for corrosion resisting application

•       Type 414

–   Has nickel added (2%) for improved corrosion resistance.

–   Typical applications include springs and cutlery

2. Martensitic Grades

•       Type 416

–   Contains added phosphorus and sulphur for improved machinability. Typical applications include screw machine parts

•       Type 420

–   Contains increased carbon to improve mechanical properties. Typical applications include surgical instruments

•       Type 431

–   Contains increased chromium for greater corrosion resistance and good mechanical properties. Typical applications include high strength parts such as valves and pumps

•       Type 440

–   Further increases chromium and carbon to improve toughness and corrosion resistance

 
Ferritic Grades

•       developed to provide a group of stainless steel to resist corrosion and oxidation, while being highly resistant to stress corrosion cracking.

•       These steels are magnetic but cannot be hardened or strengthened by heat treatment.

•       They can be cold worked and softened by annealing.

•       As a group, they are more corrosive resistant than the martensitic grades, but generally inferior to the austenitic grades.

•       Like martensitic grades, these are straight chromium steels with no nickel.

•       They are used for decorative trim, sinks, and automotive applications, particularly exhaust systems

 

Ferritic Grades Type

•       Type 430

–   The basic ferritic grade, with a little less corrosion resistance than Type 304. This type combines high resistance to such corrosives as nitric acid, sulfur gases, and many organic and food acids

•       Type 405

–   Has lower chromium and added aluminum to prevent hardening when cooled from high temperatures. Typical applications include heat exchangers

•       Type 409

–   Contains the lowest chromium content of all stainless steels and is also the least expensive. Originally designed for muffler stock and also used for exterior parts in non-critical corrosive environments

 


•       Type 434

–   Has molybdenum added for improved corrosion resistance. Typical applications include automotive trim and fasteners.

•       Type 436

–   Type 436 has columbium added for corrosion and heat resistance. Typical applications include deep-drawn parts

•       Type 442

–   Has increased chromium to improve scaling resistance. Typical applications include furnace and heater parts

•       Type 446

–   Contains even more chromium added to further improve corrosion and scaling resistance at high temperatures. Especially good for oxidation resistance in sulfuric atmospheres

4. Duplex Grades

•       Duplex grades are the newest of the stainless steels.

•       This material is a combination of austenitic and ferritic material. T

•       his material has higher strength and superior resistance to stress corrosion cracking.

•       An example of this material is type 2205.

•       It is available on order from the mills

5. Precipitation Hardening Grades

•       Precipitation hardening grades, as a class, offer the designer a unique combination of fabricability, strength, ease of heat treatment, and corrosion resistance not found in any other class of material.

•       These grades include 17Cr-4Ni (17-4PH) and 15Cr-5Ni (15-5PH)

 

6. Super Alloy Grades

•       Superalloys are used when 316 or 317 are inadequate to withstand attack.

•       They contain very large amounts of nickel and/or chrome and molybdenum.

•       They are usually much more expensive than the usual 300 series alloys and can be more difficult to find.

•       These alloys include Alloy 20 and Hastelloy

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